Ikwindawo ephakathi kweyona ndawo iphambili yemizi-mveliso yaseZhejiang, iCYMBER Aluminium Professional Warehouse yenzelwe ukuphatha, ukucubungula, nokusasaza iikhoyili ze-aluminium kunye namaphepha asemgangathweni ophezulu kubasebenzisi abakhulu bemizi-mveliso. Esi sakhiwo sijikeleze umgca wokulinganisa kunye nokusika wekhoyili ye-aluminium ezenzekelayo onzima okwaziyo ukucubungula iikhoyili ukuya kuthi ga kwiitoni ezili-10. Esi sixhobo sinye senza umqolo wemveliso yethu yephepha elithe tyaba, okusenza sikwazi ukuhambisa iipleyiti ze-aluminium ezichanekileyo, ezikhululekileyo kuxinzelelo ngqo kwisitokhwe sekhoyili ngokweemfuno zabathengi ezichanekileyo.
Indawo yokugcina impahla isebenza phantsi kwemigaqo engqongqo yokulandelelwa kwezinto kunye neenkqubo zolawulo lweenkqubo, ukuqinisekisa ukuba iphepha ngalinye eliphuma emgceni lihlangabezana neemfuno zoomatshini kunye nomphezulu wezicelo ezifunekayo kumacandelo olwandle, ezothutho, amandla, kunye nolwakhiwo.
Izixhobo Eziphambili: Umgca Wokulinganisa Nokunqumla Ikhoyili Ye-Aluminium Ezenzekelayo Yeetoni Ezili-10
Inxalenye ephambili yendlu yokugcina impahla yintambo yokulenza ilingane kunye nokuqhekeka ezenzekelayo eyenzelwe ngokukodwa ii-alloys ze-aluminium kuthotho lwe-1xxx, 3xxx, 5xxx, kunye ne-6xxx, enobukhulu obuqala kwi-0.3 mm ukuya kwi-12 mm kunye nobubanzi obufikelela kwi-2650 mm.
Iimodyuli zobugcisa eziphambili zomgca ziquka:
● Imoto yokulayisha ikhoyili ye-hydraulic (umthamo weetoni ezili-10)
● Isixhobo sokukhupha i-single-mandrel esinokukhuliswa kwe-hydraulic
● I-pinch roll echanekileyo kunye ne-19-roller leveler (uqwalaselo oluphezulu olu-6)
● Iyunithi yokusika imiphetho kunye nokuvala inkunkuma
● Inkqubo yokulawula iluphu echanekileyo
● Ukucheba okubhabhayo okanye ukucheba kwe-servo ubude obumiselweyo
● Iyunithi yokulinganisa inqanaba eliphezulu ezintandathu (ukulinganisa okwesibini)
● Isikhululo sokwahlula ngokuzenzekelayo kunye nesikhululo soxinzelelo
● I-Recoiler yee-slit mults (ukhetho) kunye ne-sheet stacker enetafile ye-air-flotation
Inkqubo yeCoil-to-Sheet Inyathelo ngeNyathelo
3.1 Ukwamkela kunye nokulayisha iikhoyili
Iikhoyili zifika kwindawo yokugcina impahla ngesithuthi esikhethekileyo esisicaba kwaye zihlolwa ngoko nangoko ukuqinisekisa ukuba zisebenza kakuhle, imeko yomphezulu, kunye neempawu zoomatshini. Ikhoyili nganye ye-10-ton inikwa inani lobushushu elikhethekileyo elilandelwayo kulo lonke ixesha lokucubungula.
Imoto yokulayisha nge-hydraulic idlulisela i-coil kwi-uncoiler. I-mandrel ye-uncoiler iyanda nge-hydraulic ukuze ibambe i-coil ID (ngesiqhelo yi-508 mm okanye i-610 mm), kwaye i-peeler blade iyaphula kancinci i-wrap yangaphandle. Ii-hold-down rolls zithintela i-clock-springing ngexesha lokuvula kokuqala.
3.2 UkuLungisa nokuHlunga imiphetho okokuqala
Nje ukuba intloko yestrip ingene emgceni, idlula kwi-5-roller straightener esusa iseti ye-coil. Kwangaxeshanye, ii-disc-type edge trimmers zisusa i-10-30 mm kwicala ngalinye, zisusa imiphetho eqhekekileyo kwaye ziqinisekisa ukuba amacala ahambelanayo ayagotywa rhoqo abe ziibhali ezincinci ukuze zisetyenziswe kwakhona.
3.4 Ukulinganisa Okuphambili – I-19-Roller ene-6-High Leveler
Intliziyo yomgca yi-19-roller (6-high) precision leveler. Ii-work rolls zinobubanzi obuyi-80 mm kunye nomphezulu ophezulu we-chrome kunye nenkxaso ye-backup roller nganye. Ubunzulu bokungena kunye nokugoba kwe-roll kulungiswa ngokuzenzekelayo ngokusekelwe kwi-alloy, ubukhulu, kunye namandla okukhupha ukuze kupheliswe uxinzelelo lwangaphakathi olusele kwaye kufezekiswe ukuba flat kangcono kunemigangatho ye-I-Unit.
Kwi-5xxx marine-grade alloys, kusetyenziswa ukungena nzulu ukulwa namandla aphezulu okuvelisa; kwi-1xxx series ethambileyo, useto olukhaphukhaphu lugcina umgangatho uqinile.
3.5 Ukuvumelanisa iLooper Pit kunye neSpeed
Umngxuma we-looper onzulu weemitha ezi-6 ufunxa umahluko wesantya phakathi kwe-leveler kunye ne-shear, nto leyo evumela ukusebenza okuqhubekayo kwisantya somgca ukuya kuthi ga kwi-80 m/min. Ii-optical loop scanners zigcina i-catenary geometry echanekileyo, zithintela ukuphawulwa komphezulu.
3.6 Ukusika Ubude Obumiselweyo ngeServo Shear
Amaphepha asikwa ngokobude obuchazwe ngumthengi kusetyenziswa isikere esibhabhayo esiqhutywa yi-servo esinesantya esiphezulu okanye isikere esimiselweyo, kuxhomekeke kubukhulu kunye neemfuno zokunyamezelana.
● Ukunyamezelana kobude: ± 0.5 mm ukuya kuthi ga kwi-6000 mm, ± 1.0 mm ngaphaya kwe-6000 mm
● Ukunyamezelana okulinganayo: ≤0.5 mm/m
● Ukuphakama kwe-cut-line burr: <0.05 mm
3.7 Ukulinganisa okuNcinci kweSibini
Emva kokusikwa kokuqala, amaphepha adlula kwi-leveler yesibini enobude obuyi-6 ene-work rolls encinci (50 mm). Le yunithi isusa nayiphi na i-edge wave encinci okanye i-center buckle efakwe ngexesha lokusikwa ngesantya esiphezulu, nto leyo enika ubucaba bokugqibela ngaphakathi kwe-1-2 mm ngemitha kulo lonke iphepha.
3.8 Ukhuseleko kunye nokuBekwa koMphezulu
Emva nje kokulinganisa kokugqibela, isixhobo sokufaka ifilimu sePVC okanye sePE singafaka ifilimu yokukhusela kwicala elinye okanye omabini ngesantya somgca. Amaphepha emva koko athunyelwa kwitafile yokufaka i-air-flotation esusa ukurhawuzelelwa komphezulu. Iipallet zomthi okanye ii-cradle zentsimbi zibekwe phantsi kwe-stack, kwaye ubunzima kunye nokubalwa kweenxalenye kwenziwa ngokuzenzekelayo ngaphambi kokuba zibotshwe.
4. Ukuguquguquka kobukhulu beeprojekthi ezinkulu
Lo mgca wamkela ububanzi beekhoyili ukusuka kwi-800 mm ukuya kwi-2650 mm kwaye unokuvelisa amaphepha ngobude ukusuka kwi-500 mm ukuya kwi-16,000 mm ngexesha elinye. Ububanzi bukwafumaneka, okuvumela ukuba iikhoyili ezininzi ezincinci zicutshungulwe ngaxeshanye xa iiprojekthi zifuna ububanzi obungengomgangatho. Olu buchule lubaluleke kakhulu kwimveliso yeephaneli zenqanawa, amacandelo eegobolondo zombhoxo womoya, kunye neendonga zeenqwelo-mafutha zikaloliwe apho ubukhulu obuchanekileyo bunciphisa inkunkuma yokwenziwa ezantsi.
5. Amanqanaba ezinto ezisetyenziswa rhoqo
● 1050, 1060, 1100 (eyorhwebo kuphela)
● 3003, 3105 (i-Mn kunye ne-Mg-alloyed ukuze kuphuculwe amandla)
● 5052, 5083, 5086, 5383, 5454 (izicelo zaselwandle kunye ne-cryogenic)
● 6061, 6082 (amanqanaba olwakhiwo kunye noomatshini)
● 7020, 7075 (uthotho lweenqwelo-moya ezinamandla aphezulu xa kufuneka)
6. Ulawulo Lomgangatho Kuyo Yonke Imigca
Iindawo ezininzi zokuhlola zihlanganisiwe:
● Ukufunyanwa kwemiphetho ye-ultrasonic ngaphambi kokuba kuchetywe imifantu
● Ukulinganiswa kobucaba nge-laser emva kokulinganisa okuphambili nokwesibini
● Inkqubo yekhamera enesiphene kumphezulu (ibona imingxunya, imikrwelo, iziqwenga >0.1 mm)
● Ukuphawulwa ngokuzenzekelayo kwazo naziphi na iziphene ezifunyenweyo zokwahlulwahlulwa okusezantsi
7. Ukupakisha nokuthumela izinto kwiikontraka ezinkulu
Amashiti agqityiweyo apakishwa ngokwemigangatho yamazwe ngamazwe yokuphakamisa izinto ezinzima:
● Izikhuseli zentsimbi kuzo zonke iikona ezine
● Iipakethe zedesiccant ezifunxa umswakama ngaphakathi kokusonga okungangeni manzi
● Ukukhusela umthwalo nge-polyester okanye intambo yentsimbi ebalelwe ukukhawulezisa i-10G
● Iibhedi zentsimbi ezenziwe ngokwezifiso okanye iisali ezenziwe ngomthi ezenzelwe izikhongozeli ezivulekileyo ezingama-20-ft/40-ft okanye izitya ezivulekileyo
Isiphelo
Umgca wokulinganisa kunye nokusika i-coil-to-sheet oziitoni ezili-10 kwi-CYMBER Aluminium Professional Warehouse eZhejiang umele iqonga lokucubungula eligxile, elinomthamo ophezulu elakhelwe ngokukodwa iimfuno zabathengi abakhulu bemizi-mveliso. Ngokuguqula ii-coil ezinzima ngokuthe ngqo zibe zii-flat sheets ezilinganiselweyo, ezikhululekileyo kuxinzelelo ngexesha elinye lokusebenza okuqhubekayo, esi sakhiwo sisusa amanyathelo amaninzi okuphatha aqhelekileyo kwiityathanga zokubonelela ngepleyiti zendabuko, sinikezela ngophuculo olunokulinganiswa ekusetyenzisweni kwezinto, ixesha lokuqalisa, kunye nokuhambelana kwenxalenye yokugqibela.
Kumaqela obunjineli kunye namasebe okuthenga alawula iimfuno ze-aluminium yeetoni ezininzi, olu buchule buthetha ukunciphisa iindleko zokwenza, amaxabiso aphantsi enkunkuma, kunye nokuqiniseka ukuba iphepha ngalinye elihanjiswayo liya kuhlangabezana neemfuno zejometri kunye nezoomatshini ezifunwa zizakhiwo zanamhlanje ezisebenzayo.
Ixesha leposi: Disemba-10-2025