Inkqubo yokusebenzela i-CYMBER Electroplating Intshayelelo

— Umgca oQhubekekayo oKhethekileyo weeBhasi zeCopper ezinkulu

Isishwankathelo seWorkshop

Indawo yokusebenzela ye-CYMBER electroplating igubungela malunga ne-1,000 m² kwaye inikezelwe ekuphathweni komphezulu okuthembekileyo okuphezulu kweebhasi ezinkulu zobhedu ezisetyenziswa kumandla amatsha, ukusasazwa kwamandla, ukuhanjiswa kololiwe, kunye nokusetyenziswa kweebhasi zemizi-mveliso. Esi sakhiwo sisebenza ngenkqubo yokugquma ethe tye ethe tye ejikelezayo. Ngokungafaniyo nezixhobo zokugquma irakhi zesiqhelo, umgca wemveliso ucwangciswe ngendlela ende ethe tye kunye neetanki zenkqubo ezilandelelanayo phantsi kweebhasi ezihambayo, okuvumela ukufakwa okuphezulu, okufanayo kwiindawo zokusebenza ezinde.

Uqwalaselo loMgca oPhambili weMveliso

Le workshop inemigca emibini ezimeleyo yokugquma eqhubekayo. Umgca omnye ozinikeleyo wenzelwe ngokukodwa ukugquma i-tin kunye ne-ion (isilivere/i-nickel) yeebhasi zebhasi ezinde zobhedu. Amacandelo aphambili aquka:

● Icandelo langaphambi konyango (12–15 m) Ukususa amafutha ngamakhemikhali → ukuhlamba → ukusebenza kwe-asidi → ukuhlamba ngamanqanaba amaninzi Kususa ioyile, ii-oxide, kunye neentsalela zomatshini ukuqinisekisa ukucoceka nokusebenza kwe-substrate.
● Icandelo eliPhambili lokuGqibela iTin (~45 m) Lisebenzisa inkqubo yetin eqaqambileyo esekelwe kwi-methanesulfonate enozinzo oluphezulu kunye noxinano lwangoku lwe-3–25 A/dm², olufikelela kwiidiphozithi ezifanayo ze-3–30 μm. Ingubo ibonisa ukunamathela okugqwesileyo, ulwakhiwo lwengqolowa encinci, kunye nokukwazi ukunyibilikisa okuphezulu ngokuhambelana ne-IPC-4552A.

Intshayelelo yeNkqubo yoQokelelo lwe-CYMBER Electroplating01
Intshayelelo yeNkqubo yoQokelelo lwe-CYMBER Electroplating02

● Indawo yokuGqibela iIon (Isilivere okanye iNickel) Ixhotyiswe ngeplating yesilivere engena-cyanide kunye neplating yenickel ekhanyayo/ecacileyo. Ubukhulu besilivere obuqhelekileyo: 2–15 μm; nickel: 5–20 μm. Isetyenziswa ngokuyintloko kwiindawo zokudibanisa iswitchgear ene-voltage ephezulu kunye neendawo zokudibanisa i-busbar ezifuna ukumelana okuphantsi koqhagamshelwano kunye nokuxhathisa okuphezulu kokugqwala.
● Icandelo emva konyango Ukuhlamba ngamanzi ahamba ngamanqanaba amaninzi → ukuhlamba ngamanzi ashushu e-DI → ukukhupha umoya/ukuthintela ukubola → ukomisa ngobushushu obuphezulu → ukupholisa nokukhupha amanzi.
● Iinkqubo ezixhasayo Umthamo opheleleyo wokulungisa udlula i-1,200 kW, idosi ezenzekelayo, ukuhluza okuqhubekayo, iitowudi zokuhluza igesi emdaka, kunye nesikhululo sokucoca amanzi amdaka esifikelela phantse kukungabikho kolwelo.

Iimpawu zeNkqubo kunye neeNzuzo

● Uthutho oluthe tye oluqhubekayo lususa isidingo sezinto zokurhangqa, lunciphisa iimpawu zokuphatha kwaye lwenza kube lula ukucubungula iibha ezinde ngokufanelekileyo (ukuya kuthi ga kwi-6 m).
● Ubukhulu bokugquma bufana ngaphakathi kwe-±10% kwibha efanayo (xa kuthelekiswa ne-±25–35% eqhelekileyo kwi-rack plating).
● Ubungakanani obuphezulu bombane ukuya kuthi ga kwi-30 A/dm² buxhasa imveliso ekhawulezayo kunye needipozithi ezixineneyo.

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Intshayelelo yeNkqubo yoQokelelo lwe-CYMBER Electroplating04

● Ulawulo olupheleleyo lwe-PLC kunye ne-HMI kunye nokubeka esweni ngexesha langempela kunye nokurekhoda iiparameter ezibalulekileyo (umbane, isantya somgca, ikhemistri yokuhlamba, i-pH), okubonelela ngokulandelelwa kwemveliso ngokupheleleyo xa iceliwe.
● Utshintsho oluguquguqukayo phakathi kweenkqubo zetin, isilivere, kunye ne-nickel kumgca omnye kwiiyure ezi-≤4.

Ukuqinisekisa umgangatho

● Uhlalutyo lokuhlamba imihla ngemihla kunye nokubeka esweni iiparameter zenkqubo iiyure ezingama-24 ngosuku, iintsuku ezisixhenxe ngeveki.
● Ukuhlolwa okubonakalayo kwe-100% + Ukulinganiswa kobukhulu be-X-Ray + uvavanyo lokunamathela/uvavanyo lomothuko olushushu.
● Iingxelo zovavanyo lomntu wesithathu (i-spray yetyuwa, ukumelana nokuxinana, ukukwazi ukunyibilikisa, njl.njl.) ziyafumaneka ngokweemfuno zomzobi zomthengi.

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Intshayelelo yeNkqubo yoQokelelo lwe-CYMBER Electroplating06

Iworkshop ye-CYMBER electroplating ibonelela ngezisombululo zonyango lomphezulu oluzinzileyo, olulandelekayo, nolungabizi kakhulu kwizicelo ezinkulu ze-copper busbar, ixhasa ukuthembeka kunye neemfuno zokuhlala ixesha elide zeenkqubo zoqhagamshelo lwamandla oluphezulu.

Intshayelelo yeNkqubo yoQokelelo lwe-CYMBER Electroplating07
Intshayelelo yeNkqubo yoQokelelo lwe-CYMBER Electroplating08

Ixesha leposi: Disemba-10-2025